Grate Ball Mill

 

Working Principle

The transmission device drives cylinder to rotate. Materials and water are fed from the feeding end of cylinder and materials are grinded by impact and grinding of steel balls and ores into fine particles. The continuous grinding compels the slurry to move from feeding end to discharging end. Grate type discharging device compels the grinded slurry outside the cylinder to avoid the over-grinding fault. Compared with the the same size overflow ball mill, the grade ball mill can achieve more capacity and obtain bigger particle-size products. Adopting rolling bearing can reduce the starting energy and is convenient for maintenance.

Features

Large double row self-aligning rolling bearings or hybrid bearings are used to reduce the friction force which is easy for starting and the energy is saved by 20-30%.

Grooved ring high manganese steel liners are used to increase the contact surface of ball and ore, strength the grinding, lift the ores, and reduce the energy consumption.

The steel frame can be used for the ball mills with diameter 2.7 meter or less in order to design and manufacture the modular plant, reduce the amount of civil construction and install the machine easily.

Large discharging outlet is designed for more capacity.

Depending on the customer's site conditions and demands, the electric motor is selected high-voltage or low-voltage type, and the liners materials can be  high manganese steel or wear-resistant rubber. The brand of the motor or reducer can be chosen by the customer freely.

It is recommended that the ball mills equipped the hybrid bearings should have the hydraulic jacks to lift the cylinder easily for installation and service.

The ball mill runs smoothly and reliably.

The big diameter ball mills have the inching driving device for easy starting and convenient maintenance.

The air forced grease spaying atomizer ensures the perfect lubrication of the pinion and girth gear.

 

Application Scope

Generally is used for the primary grinding or the product size -200 mesh less than 70%.

Ball mill is one of the most commonly used mining equipment, which is widely used in mineral processing, construction materials, silicate and chemical industries. In the production of small scale, medium scale or large scale mineral processing Plants, it is generally used as the grinding machine for metal ores of gold, silver, copper, lead, zinc, nickel, manganese, iron, molybdenum, chromium, tin and others, as well as limestone, barite, quartz, graphite, feldspar, fluorspar, etc.

 

Technical Parameters

Small Size

Model

Cylinder Diameter

(mm)

Cylinder Length

(mm)

Motor Model

Power

(kW)

Effective Volume

(m3)

Max. Ball Load

(t)

MQGs0909

900

900

Y225S-8

18.5

0.45

0.95

MQGs0918

900

1800

Y225M-8

22

0.9

1.9

MQGs1212

1200

1200

Y250M-8

30

1.1

2.3

MQGs1224

1200

2400

Y3155-8

55

2.2

4.6

MQGs1515

1500

1500

JR115-8

60

2.2

4.6

MQGs1530

1500

3000

JR125-8

95

5

10.5

 

Medium Size

Model

Cylinder Diameter

(mm)

Cylinder Length

(mm)

Motor Model

Power

(kW)

Effective Volume

(m3)

Max. Ball Load

(t)

MQGs2122

2100

2200

JR128-8

155

6.6

13.8

MQGs2130

2100

3000

JR137-8

210

9

18.8

MQGs2430

2400

3000

JR1410-8

280

12.1

25.3

MQGs2721

2700

2100

JR1410-8

280

10.7

22.4

MQGs2727

2700

2700

JR148-8

310

13.8

28.9

MQGs2736

2700

3600

TDMK400-32

400

18.4

38.5

MQGs3230

3200

3000

TDMK500-36

500

21.8

45.6

MQGs3236

3200

3600

TDMK630-36

630

26.2

54.8

MQGs3245

3200

4500

TDMK800-36

800

32.8

68.6

 

Big Size

Model

Cylinder Diameter

(mm)

Cylinder Length

(mm)

Motor Model

Power

(kW)

Effective Volume

(m3)

Max. Ball Load

(t)

MQGs3640

3600

4000

TM1000-36

1000

36.5

76.4

MQGs3645

3600

4500

TDMK1250-40

1250

42

87.9

MQGs3650

3600

5000

JM1400-40

1400

46.4

97.1

MQGs3660

3600

6000

TDMK1600-40

1600

55

115.1

MQGs4060

4000

6000

TDMK1700-30

1700

69.8

146.1

MQGs4560

4500

6000

TDMK2300-30

2300

87

182.0

 
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